The Tiny house Blog

Boxabl New factory (“Factory 3”)

By
Jason Francis
Designed and built over 100 custom tiny homes, lived on a sailboat for 9 months, and loves to live life to the fullest with his wife and their 4 kids.
Updated on:
August 30, 2023
tiny house factory

Photo by Ant Rozetsky on Unsplash

Boxabl has been carrying out their mission to revolutionize the standard of housing construction ever since they started their journey. They make it possible to produce high quality, affordable, customizable housing for those consumers and future homeowners. These qualities that Boxabl has pursued also makes sure that your home has a positive impact on your health and well-being since this positive effect is correlated to having safe, affordable, and good quality housing, which is exactly what Boxabl can offer. The advanced manufacturing that Boxabl has enforced makes mass production a more technology-based and innovative solution to home production.

In recent years, the construction industry has been undergoing a significant transformation, driven by advancements in technology and a growing demand for sustainable, efficient, and cost-effective building solutions. Boxabl has implemented a groundbreaking approach to construction as they use cutting-edge technology, streamlined shipping and their new factory (“Factory 3”).

Rise of Boxabl in the New Era of Construction

Boxabl was founded to carry out their innovative approach in building homes and structures. Their revolutionary way involves designing and manufacturing compact, modular units in a controlled factory environment. The units are known as Boxabls which are then transported to the construction site for assembly. Boxabl homes are not only unique in design but Boxabl homes are also stackable. The method that Boxabl enforces creates several benefits that every homeowner desires.

Benefits of Boxabls

The transformation and advancement of Boxabl will not be present if it weren’t for its positive impact to consumers. Aside from units being affordable, customizable, and innovative, it is sustainable and efficient for consumers as well. To help you determine if choosing Boxabls is the next upgrade you need, here are some benefits that you may want to know:

Speedy Construction Time

Boxabls are designed and manufactured in a controlled factory environment, which enables simultaneous work on various components. This efficient production process significantly reduces construction timelines compared to traditional on-site building methods. As a result, projects are completed in a fraction of the time, meeting urgent housing demands or accelerating commercial projects.

Cost Efficient

The modular nature of Boxabls streamlines the construction process, saving on labor costs and reducing material waste. Factory-based production optimizes resource utilization, and the standardized components lead to better cost predictability. This cost efficiency is particularly attractive for affordable housing projects or developments with tight budgets.

Enhanced Quality Control

Manufacturing Boxabls in a factory setting ensures a high degree of quality control. Each component undergoes rigorous inspections and adheres to strict quality standards before leaving the factory. This level of precision minimizes errors and defects, resulting in structurally sound and durable buildings.

Sustainability and Reduced Waste

Boxabl construction generates significantly less waste compared to traditional building methods. The factory environment allows for better management of materials, with leftover components easily repurposed for future projects. Additionally, Boxabls can incorporate sustainable materials and technologies, contributing to greener and more eco-friendly construction.

Mobility

Boxabls are designed to be easily transportable to the construction site. This portability is particularly advantageous in areas where access is limited or challenging. Additionally, the ability to relocate structures makes Boxabls a viable solution for temporary or rapidly changing space needs.

Consistency and Predictability

The factory-based production of Boxabls ensures consistency in the quality of components. This predictability translates into fewer surprises during assembly and construction, fostering smoother project execution and more reliable outcomes.

tiny house blue
Photo by Alek Kalinowski on Unsplash

What’s New in Boxabl?

The company’s commitment to innovation and sustainable building practices has allowed them to transfer to Factory 3 with over 400,000 square feet of space for warehousing and parts production of various supplies. As the expansion continues, the cutting-edge technology and streamlined production process becomes available for more consumers.

Earlier this year, Boxabl went online with Factory 2 but now, Factory 3 is already operational. The factories that are all functional will allow the company to complete the upgrades needed for Factory 1. For Factory 1, a new paint line is being installed to enhance the products being offered. The new pint process and various equipment upgrades will make it possible to produce fully laminated panels which are more than five times faster than the current process that Boxabl has. This upgrade will directly contribute to the goal of the manufacturing operations to have one Casita coming off the line every hour as compared to the current production rate of one Casita every four hours. Aside from this addition to the facility, the renovations will allow Boxabl to switch to Generation 2.0 of the Casita. This new generation will have the same look and floor plan as Generation 1.0, but the new version will have several engineering improvements that will make your Casitas made faster and stronger with less costs. 

Aside from the new factories and several improvements in the facilities of Boxabl, there are plans for a new housing factory that will surely be known for its advanced nature. As the BOXZILLA is being planned, bright minds included in this project will make sure that it will be the most advanced housing factory in the world.

Here are some key features of Boxabl’s new factory:

Advanced Automation

The factory utilizes state-of-the-art robotics and automation to streamline the manufacturing process. This not only increases efficiency but also ensures a higher degree of precision and consistency in the construction of each Boxabl unit.

Modular Expertise

One of the cornerstones of Boxabl's innovation is their modular construction approach. The factory is optimized for the efficient production of modular components, which are designed to seamlessly fit together on-site, reducing construction time and costs.

Quality Control

Building in a controlled factory environment allows for rigorous quality control measures. Each Boxabl unit undergoes thorough inspections throughout the manufacturing process, ensuring that the final product meets the highest standards of safety and durability.

Sustainable Practices

Boxabl is dedicated to sustainability, and their factory reflects this commitment. The company emphasizes the use of eco-friendly materials and processes, minimizing waste and environmental impact throughout the construction process. Aside from this, Boxabl buildings are energy efficient because of the high R-value insulation, tight building envelope, and limited thermal bridging.

Speed and Efficiency

The assembly-line nature of the factory, combined with the modular construction approach, enables Boxabl to significantly reduce construction timelines. This can be particularly advantageous in regions with urgent housing needs or where weather-related delays are common.

tiny house living room
Photo by Outsite Co on Unsplash

Flexibility

Boxabl's new factory is designed to accommodate a wide range of architectural styles and configurations. This flexibility enables customers to customize their Boxabl units to suit their unique preferences and needs. Although customization can be made only after you receive the Boxabl, other box sizes and new room modules are now in the works so that your homes can reflect the style you want. To ensure the safety of homeowners, Boxabl are wind resistant and are rated for hurricane-speed winds.

Boxabl: Future of Construction

The continuous expansion and additional facilities of Boxabl is a symbol of transformative potential that innovative technology can work hand-in-hand with the construction industry. Since individuals now prefer homes that are sustainable, cost-effective, and efficient when building, Boxabl has revolutionized these technology-based solutions to produce homes.

As we reimagine how we design, produce, and assemble buildings, Boxabl is not only offering a solution to the housing production but also paving the way for a more sustainable and resilient future. As the company continues to expand its operations and refine its processes, we can expect to see even more remarkable advancements that challenge the old ways and redefine the possibilities of modern construction.

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